Silicon Membrane Technology

Companies and research institutions are faced with the task of reliably detecting, visualizing, classifying, and filtering micro- and nanoparticles in liquids or gases. Conventional polymer or glass microfiber filters suffer from

  • heterogeneous filter surfaces and low precision
  • spectral interference in analysis procedures
  • limited pore sizes and distributions
  • lack of robustness at high pressure

With Fraunhofer ISIT's polymer-free silicon membrane technology, we offer high-precision filter structures that

  • achieve pore openings from 200 nm with regular distribution
  • provide homogeneous, ultra-flat filter surfaces (2 µm thickness)
  • allow various surface coatings (Al₂O₃, Au) for minimal spectral contrast
  • include an integrated orientation system for precise positioning
  • are manufactured in freely selectable geometries and filter diameters (Ø 25 mm, filtration area 10 mm)

  • Development of macroporous silicon membranes through electrochemical etching
  • Precise design of regularly distributed nanopore sizes (from 200 nm)
  • Ultra-thin membrane thickness of only 2 µm for maximum pressure resistance
  • Special surface treatment to increase contrast during analysis
  • Coating materials: aluminum oxide (Al₂O₃) and gold (Au)
  • Integrated alignment system on the filtration surface
  • Pilot production and clean room follow-up at the ISIT site

  • Micro/nanoplastic detection in water and environmental samples
  • Virus and contaminant filtration in biological samples
  • Gas and liquid filtration for analytics and process monitoring
  • Lab-on-chip diagnostics with optical particle identification
  • Optical filter systems with low spectral interference

  • Highest precision: nanopore sizes from 200 nm and uniform distribution
  • Robust, ultra-flat membranes (2 µm) for high pressure and long service life
  • Polymer-free: homogeneous silicon filter surfaces without disruptive artifacts
  • Flexible geometries and coatings (Al₂O₃, Au) for a wide range of analytical requirements
  • Precise alignment system for reproducible measurement results
  • Komplettservice: Forschung, Pilotfertigung und Transferbegleitung aus einer Hand

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